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Hydraulic Press for Forming Heat Exchanger Plate

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Our heat exchanger plate hydraulic press is specifically designed for the precision forming of corrugated plate heat exchanger plates from stainless steel, titanium, nickel alloys, and other thin metal sheets.

Description

PDH’s hydraulic press for forming heat exchanger plates adopts prestressed steel wire winding technology for both the frame and the main hydraulic cylinder, providing exceptional structural strength and minimal deformation. This makes a significantly longer service life than conventional welded-frame hydraulic presses. Its high-rigidity structure ensures stable operation even under ultra-high forming pressures.

This hydraulic press machine is ideal for shallow drawing, embossing, blanking, and punching processes that require high dimensional accuracy and excellent surface quality.

hydraulic press for stamping heat exchanger plates

Advanced Hydraulic & Electrical Control System

The hydraulic system integrates the main hydraulic circuit, ultra-high-pressure control system, and auxiliary hydraulic system. Optimized hydraulic circuit design combined with high-performance cartridge valve technology ensures stable pressure output, reduced hydraulic shock, low energy consumption, and high production efficiency.

An independent PLC control system with a touchscreen HMI provides intelligent machine operation, including automatic process control, safety monitoring, fault diagnosis, and real-time system status display. Both manual and semi-automatic operating modes are available to meet different production requirements.

High-Efficiency Heat Exchanger Plate Forming

PDH hydraulic presses for forming heat exchanger plates are widely used to manufacture large heat exchanger plates across industries, including HVAC, refrigeration, power generation, petrochemical processing, food processing, marine engineering, and energy equipment manufacturing.

The production line integrates blanking, punching, embossing, and forming into a single operation, reducing handling time while improving production efficiency and part consistency. The result is higher productivity, lower labor costs, and excellent forming precision.

More Features of Our Heat Exchanger Plate Hydraulic Press

  1. Prestressed steel wire winding frame with outstanding rigidity and structural stability.
  2. Upper-cylinder hydraulic structure designed for large-tonnage applications.
  3. Manual and semi-automatic operating modes.
  4. Adjustable working pressure and stroke to suit different production processes.
  5. Constant-pressure and fixed-stroke forming modes.
  6. Pressure-holding and programmable dwell-time functions.

heat exchanger plate hydraulic press

Advantages of Hydraulic Press for Forming Heat Exchanger Plates

1. High Forming Precision

Excellent frame stiffness minimizes deformation during pressing, ensuring consistent forming accuracy and high-quality finished plates.

2. Long Service Life

Designed for continuous heavy-duty production, the machine offers outstanding fatigue resistance and reliable long-term performance.

3. Customized Manufacturing Solutions

PDH offers customized hydraulic presses ranging from 1,000 to 20,000 tons, with tailored configurations based on plate dimensions, material type, production capacity, and automation requirements.

pdh heat exchanger plate hydraulic press

Applications

Plate heat exchangers rely on precisely formed corrugated plates to maximize heat transfer efficiency. Different corrugation patterns—including herringbone, horizontal, and circular—increase the heat-exchange area, enhance turbulence, and improve thermal performance.

PDH plate heat exchanger hydraulic presses are specifically designed to produce these high-precision corrugated plates. They are suitable for forming a wide range of materials, including:

  • Stainless steel heat exchanger plates
  • Titanium heat exchanger plates
  • Nickel alloy plates
  • Thin metal sheets for industrial heat exchangers
  • Other shallow-drawn metal components

The equipment is widely used in the production of heat exchangers for HVAC systems, refrigeration equipment, chemical processing, food processing, marine engineering, pharmaceutical manufacturing, and power generation.

heat exchanger plate

Optional Configurations

PDH provides a wide range of optional equipment to meet different production requirements:

  • Servo motor drive system
  • Oil heating and cooling system
  • Linear displacement sensing system
  • Industrial touchscreen HMI
  • Siemens PLC or customized PLC controller
  • Floating guide rails and rolling bolster for quick die change
  • Mold lighting system
  • Quick die clamping mechanism
  • Safety light curtain protection
  • Automatic loading and unloading system
  • Robotic material handling integration

Technical Parameters of the Plate Heat Exchanger Hydraulic Press

Model Unit KR-3000 KR-4000 KR-6000 KR-10000 KR-20000
Nominal force of master cylinder Ton 3000 4000 6000 10000 20000
MAX liquid pressure Mpa 90 90 90 90 90
MAX master cylinder stroke mm 250 250 250 300 300
Master cylinder quick down speed mm/s 30 30 40 60 60
Master cylinder working speed mm/s 0.4-0.8 0.4-0.8 0.4-0.8 0.4-0.8 0.4-0.8
Master cylinder return speed mm/s 30 30 40 60 60
Workbench opening height mm 500 550 550 600 600
Workbench (effective area) left and right * front and rear mm 1000*1600 1100*1800 1300*2300 1600*2500 1700*3200
Machine dimensions(left-right) mm 1750 1800 2100 2500 3000
Machine dimensions(before-after) mm 1600 1800 2500 2500 3200
Machine dimensions(height) mm 3900 3900 4300 5200 6100
Motor power kw 18.5 22 45 55 60

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