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315-ton Highway Corrugated Guardrail Hydraulic Press

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The corrugated guardrail panel forming press is a specialized forming hydraulic equipment used to produce highway guardrails, corrugated crash barriers, prefabricated guardrails, etc. This type of hydraulic press uses a high-pressure hydraulic system to press molds, shaping galvanized steel or stainless steel sheets to produce high-quality, dimensionally stable guardrail products.

Description

Highway corrugated guardrails are generally available in two-wave and three-wave specifications, suitable for various road protection applications. Highway guardrails consist of corrugated guardrail panels and posts, with two posts positioned between two corrugated steel guardrail panels. Corrugated guardrail panels are mostly made of galvanized steel or stainless steel, offering advantages such as good impact resistance, low cost, long service life, higher safety, and environmental friendliness.

Highway crash barrier panels are formed in one stretch using a highway corrugated guardrail hydraulic press and a complete set of molds. Its model and specifications are usually determined by its production capacity and tonnage. Highway corrugated plate forming hydraulic presses typically use 315-ton, 500-ton, or 800-ton four-column hydraulic presses. The required worktable, opening, and stroke can be customized according to needs.

highway corrugated guardrail

Here, we mainly introduce PDH‘s 315-ton highway corrugated guardrail hydraulic press. Its worktable is 2500x1800mm and can be used to produce W-type crash barrier panels. It adopts a vertical four-column structure, providing high guiding accuracy and enabling normal pressing even on non-parallel materials. It has high rigidity and high resistance to deformation.

Furthermore, this machine uses environmentally friendly equipment and is equipped with rapid descent, slow pressurization, and rapid return functions. The machine body is forged, ensuring smooth up-and-down operation and greatly improving product accuracy and operational safety. As a hydraulic press manufacturer, PDH can provide complete technical support to ensure smooth production operations for users.

Features of the 315-ton Highway Corrugated Guardrail Hydraulic Press:

1. The machine uses a three-beam, four-column structure. The beams are welded from high-quality Q235A plates, which are easy to process and greatly enhance the beams’ strength and rigidity. The upper and lower beams are tightened and adjusted using four columns and eight forged nuts, ensuring the machine’s parallelism and perpendicularity.
2. The 315T highway guardrail forming hydraulic press machine system uses intelligent touch screen control, which is easy to operate and has high parameter accuracy. It can also be equipped with a robotic arm to achieve automated production.
3. The lower cylinder adopts an eight-sided guide rail structure. Compared with the four-sided guide rail structure used in traditional hydraulic presses, it has more advantages, resulting in a more uniform pressing force, significantly improving the stability of material flow, and reducing the scrap rate.
4. It adopts a servo motor, which has excellent characteristics such as energy saving, high efficiency, long service life, and greater stability.
5. The electrically controlled lower cylinder can achieve stepless pressure adjustment.

four column highway corrugated guardrail hydraulic press

Why Choose a Hydraulic Press for Guardrail Production?

  • Accurate and stable pressure output
  • High product quality consistency
  • High production efficiency and automation potential
  • Excellent molding effect, high density, and superior strength
  • Compatible with various guardrail mold specifications

Technical Parameters of Hydraulic Press for Highway Corrugated Guardrail Panels

Name Unit 400T 500T 800T
Nominal Force KN 4000 5000 8000
Maximum Working Pressure of Liquid Mpa 25 25 25
Maximum Opening Height of Slider mm 1250 1500 1800
Maximum Stroke of Slider mm 800 900 1000
Effective Area of ​​Worktable mm 1260X1160 1400×1400 1500X1500
Slider Idle Fall Speed KN 100 100 80
Pressure Speed mm 5~9 8~15 8~17
Return Speed mm/s 55 70 70
Ejection Force mm/s 630 1000 1000
Maximum Ejection Stroke mm/s 300 300 350

The parameters above are for some standard models. If you would like to customize a hydraulic press for forming highway guardrail panels, please contact our sales manager. We can provide suitable solutions based on your production needs.

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